1. Introduction to the flexible solution system of the automatic packing and palletizing system of the manipulator
With the continuous development of my country’s economy and the rapid advancement of science and technology, modern logistics, as an important part of the modern economy and the most economical and reasonable comprehensive service model in the process of industrialization, is developing rapidly across the country. As an important part of modern logistics system, automated three-dimensional warehouse is a high-bay warehouse system for storing goods in multiple layers. It is a system that automatically stores and retrieves logistics without direct manual intervention.
Manipulator automatic packing and palletizing system is a simple and highly integrated system, which includes industrial robots, controllers, programmers, robot fixtures, automatic unloading/stacking machines, pallet conveying and positioning equipment, and palletizing mode software. It is also equipped with automatic weighing, labeling, detection and communication systems, and is connected with the production control system to form a complete integrated packaging production line.
a. Palletizing station at the end of the production line
●Single product palletizing: This is a flexible palletizing system, which unloads materials from the conveyor line, completes the work-piece palletizing, layering pad and other processes, and then uses the conveyor line to send the stacked pallets away.
●Multi-product and multi-pallet palletizing: A variety of workpieces come from multiple different lines, they are picked up and placed on multiple different pallets, and the layer mat is also picked up by the robot. Pallets and full stacks are automatically output or input on the line.
b. Depalletizing/palletizing workstation
The flexible palletizing system can stack multiple stacks of different goods into one stack, and the robot can also grab pallets and layer pads. After a stack is full, it will be automatically output by the conveyor line.
c. Palletizing station in the production line
●The workpiece is grabbed at the location point of the conveyor line and placed on two different pallets, and the layer pad is also grabbed by the robot. Pallets and full stacks are automatically output or input through the line body.
●A variety of workpieces come from multiple different lines, they are picked up and placed on multiple different pallets, and the layer pads are also picked up by the robot. Pallets and full stacks are automatically output or input on the line.
2. Technical indicators of automatic packing and palletizing by manipulator
◆Workpiece: box, sheet, bag material, can/paper packaging
◆Workpiece size: can be designed according to the size of the customer’s work piece
◆Workpiece weight: can be designed according to customer requirements
◆Workpiece movement range: can be designed according to customer requirements
◆The number of degrees of freedom of the robot: 4 or 6
◆Robot repeatability: ± 0.1mm
Third, the application field of automatic packing and palletizing of manipulators
Manipulator automatic boxing and palletizing systems can be used in building materials, home appliances, electronics, chemical fiber, automobiles, food, beverages and other industries.
4. User benefit analysis of automatic packing and palletizing of manipulators
As the manipulator automatic boxing and palletizing unit realizes automatic operations in the product boxing, palletizing and other processes, and has functions such as safety detection, interlocking control, fault self-diagnosis, teaching reproduction, sequence control, automatic judgment, etc., thus greatly Land has improved production efficiency and work quality, saved manpower, and established a modern production environment.
5. Supply and service methods
Shanghai Muxiang Machinery Equipment Co., Ltd. provides customers with a complete set of robot automatic packing and palletizing unit systems. In addition to completing engineering design, manufacturing, installation, and debugging according to customer requirements, Muxiang can also be responsible for training operators and excellent After-sales service.
The main advantages of using manipulators for packing and palletizing are the overall palletizing, low failure rate and fewer operators. The manipulator is a simple special-purpose robot. In our country, the palletizing manipulator is still empty, and there are only a few manipulators used in the assembly line. The manipulator has a good prospect in the domestic market. In order to protect the interests of designers and manufacturers, Muxiang did not explain important data, and did not explain the main components, joint reducer, and servo motor parameter selection, but it does not affect the principle of the palletizing manipulator. Please understand. . Interested purchasers can visit Shanghai Muxiang’s headquarters at 1588 Huazhi Road, Huaxin Industrial Park, Huaxin Town, Qingpu District, and arrange for a professional engineering R&D manager to give you a detailed introduction. Hotline: 13044664488.
Post time: Mar-19-2021